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调节阀故障分析处理方法

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调节阀故障分析处理方法

发布日期:2018-01-04 00:00 来源:http://baobie123.com 点击:

DIAOJIEFAZAIGONGYEKONGZHIZHONGYIDEDAOGUANGFANYINGYONG。TAZHUNQUEZHENGCHANGDIGONGZUODUIBAOZHANGGONGYIZHUANGZHIDEZHENGCHANGYUNXINGHEANQUANSHENGCHANYOUZHEZHONGYAODEYIYI。YINCIJIAQIANGDIAOJIEFADEWEIXIUSHIBIYAODE。ZUOWEICHANGJIANDEDIAOJIEDANYUAN,DIAOJIEFAZAISHIYONGGUOCHENGZHONGCHUXIANWENTIHUIJISHENGCHANDAILAIBULIANGYINGXIANG,YINCIJISHICHULISHIYONGGUOCHENGZHONGCHUXIANDEWENTIJIUXIANDEJIWEIZHONGYAO。BENWENFENXILEDIAOJIEFAZAISHIYONGGUOCHENGZHONGCHUXIANDEYIXIEGUZHANGJICHULIFANGFA。XIAMIANJIUMOPIANMOTOUSHIZHIXINGJIGOUHEQIGANGSHIZHIXINGJIGOUFENBIEFENXI。

    1 MOPIANMOTOUSHIZHIXINGJIGOU

    1.1 YEWEIKONGZHIDIAOJIEFASHIKONGDABUKAI

    YEWEICELIANGZHISHIYIHENGAO,DIAOJIEQISHUCHUYEHENDA,DANSHIDIAOJIEFAHAIKAIBULE,ZHIHAODAJIXIESHOULUNKONGZHI。JIANCHAFAMENDINGWEIQI(CHAIQUMOTOULIANJIEGUAN,DUSHANG),QINDONGPENZUIDANGBANJIGOU,DINGWEIQIWUSHUCHUBIANHUA,JIANCHAJIELIUKONGSHITONGCHANGDE,CHAIKAIFANGDAQIFAXIANFANGDAQIMOPIANPOLE。GENGHUANMOPIAN,DIAOJIEFAZHONGTOURUZIDONGKONGZHI。FAMENDINGWEIQIFANGDAQIMOPIANPO,BEIYASHIWUBEIYA,FANGDAQIWUSHUCHU,GUDIAOJIEFASHIKONG。

    1.2 FAMENDINGWEIQIFANKUIHUAGANXIUSI

    YEWEIBODONGLIHAI,JIANCHAFAXIANFAMENDINGWEIQIFANKUIJIGOUHUAGANYIQUANXIUSIBUNENGZHUANDONG,ZHIHAOYONGSHOULUNKONGZHI。SHEFAQIAOCHUHUAGAN,DAXIUBINGJIAYOUHOUZHUANGHUI,DIAOJIEFAFUHUIZHENGCHANG。FAMENDINGWEIQIFANKUIJIGOU,SUIFADEKAIDUDAXIAOBIANHUAERJIAJINDINGWEIQIXIANGYINGDEFANKUILIANG。HUAGANXIUSI,FANKUIZUOYONGLIBUNENGSUIFADEKAIDUDAXIAOERBIANHUA,ERBUNENGSHIFADEKAIDUTINGZAIDIAOJIEQISHUCHUXINHAOXIANGYINGWEIZHISHANG,ZHISHIYEWEIBODONGBUYI。

    1.3 YALIKONGZHIFABUNENGDONGZUO

    YICIGONGYIJIANFUHE,TIANRANQILIANGJIANBUXIALAI,SHITIANRANQIYALIDIAOJIEFAMENBUNENGDONGZUOSUOZHI。JIANCHAZHONGFAXIANDAOFAMENDESHUCHUXINHAOZHENGCHANG,GUJISHIFAXINCAIJIETANKASI,HOUJIADAQIDONGXINHAO,ZAIJIASHOULUNZUOYONGLICAIGUANLECIFA。DAITINGCHECHAIKAIFAMENJIANCHA,BUCHUSUOLIAO,YINGAIFAPINGSHIFUHEWENDINGKAIGUANSHENSHAO,TIANRANQIZHONGSUODAIDETANHEIZAIFAGANHEDAOXIANGTAOZHIJIANDEHENXIAOJIANXIZHONGJIETANKASI。GUYIHOUMEINIANDAJIANXIUSHI,JUNJIANGCIFACHAIKAIQINGXI,YIMIANLEISISHIGU。

    1.4 FAXINDUANSHIKONG

    XISHOUTAYEWEIKONGZHIBUZHU,JILUQUXIANBODONGXIAJIANG,JIANCHABIANSONGQI、DIAOJIEQIJUNWUWENTI。DASHOULUNKONGZHISHIFAXIANSHOULUNYAXIAHUOTIQISHIJUNBUXIANGPINGSHINEIMECHENZHONG,QINGPIAOPIAODE,PANDUANSHIFAXINDUANLIE,BEIPOTINGCHECHAIKAIDIAOJIEFACHULI,SHIFAXINHEFAGANLIANJIECHUDUANKAI。ZHIHAOGENGHUANFAXIN,BINGJIANGFAXINFAGANLIANJIECHUDUIHANYIQUANZENGJIAQIANGDU,YIMIANLEISISHIGU。FAXINDUANLIESHIZAIJIEZHIYALIXIADEBUPINGHENGLISUOZHI。

    1.5 JIAPANGENDUODIAOJIEFADABUKAI

    DAJIANXIUHOUKAICHESHI,YEANSHANZHENGCAOYEWEIGAO,XIANCHANGJIANCHAFAXIANDIAOJIEFAWEIDAKAI,JIMANGDASHOULUNKONGZHISHIYEWEIZHENGCHANG,YIBIAOGONGFAXIANSHIDIAOJIEFAZAIJIANXIUSHI,PALOUYEAN,PANGENJIADEGUODUO,YADETAIJIN,MOCADA。SHIDANGSONGDIANPANGENYALIRANGQIDONGZUOLINGHUO,ZHONGTOUZIKONG。

    1.6 LIULIANGKONGZHIBODONG

    KONGQIYASUOJIFANGCHUANZHENLIULIANGKONGZHIFANGKONGFA,ZAIKAICHEGUOCHENGZHONGPINFANKAIGUAN,ZHISHILIULIANGBUWENDING。JIANCHADIAOJIEQI、DIAOJIEFAJUNWUWENTI,ZHISHIDIAOJIEFAKAIDUYIZHIHENXIAO。DANGKONGQILIULIANGSHANGSHENGZHIHOU,DIAOJIEQISHUCHUDA1MPa/cm2DEXINHAODAODIAOJIEFA(QIGUANFA),LEISIYUJIFENBAOHEXIANXIANG。DANGDINGWEIQIJIEDAOYIGEDAKAIFADEXINHAOHOU,DINGWEIQIYAOJINGGUOYIDUANSIQUCAIQIKONGZHIZUOYONG,ZHEIDUANSIQUSHIDIAOJIEQISHUCHUBIANXIAO,DAIDIAOJIEFADONGZUOSHIYOUGUOTOULE,ZHEIYANGDEFANFUGUOCHENG,JIAZHIDIAOJIEFADIDUANKONGZHIXIANXINGCHA,ZHEIYANGFABIRANPINFANKAIGUAN,ZESHILIULIANGKONGZHIBUWENDING。JIEJUEBANFAZHIYOUJIANYIGONGYIJIADAYASUOJIZHUANSU,ZENGDAFANGKONGLIANG,SHIDIAOJIEFATUOKAIDIDUANKONGZHI。

    1.7 XISHOUTAYEWEIDIBAOJING

    JIANCHADIAOJIEFAYISHIQUANGUAN,ZHIHAOPEIHEGONGYIDAOZHIBFAYUNXING。CHAIKAIFAJIANCHASHIFAXINCHONGSHUASUNHUAIYANZHONG,GENGHUANXINFAXINZHUANGXIAOHAOBEIYONG。FAXINCHONGSHI,BUQIKONGZHIZUOYONG,RUOBUJISHICHULI,YEWEIDIGUOLIANSUOYEWEIJIANGYINQITINGCHE。

    1.8 DIAOJIEFAFAGANWANDABUKAI

    DAXIUGUOHOU,KAICHESHIXISHOUTAYEWEIKONGZHIFADABUKAI,JIANCHAFAXIANFAGANZAIJIANXIUSHIYAWANLE,ZHIHAOCHAIKAIQUXIAFAGANXIAOZHIZAIZHUANGXIAOHAO,TOURUYUNXING。JIANXIUDIAOJIEFAYIDINGYAOXIAOXIN,TEBIEZHEIZHONGFEIJIABANLIANJIESHIJIEGOUDEFA,MOTOUJIAOZHONG,SHANGTOUJIQUANLUOSIKOUHAIXUZHUANDONGMOTOU,BUXIAOXINJIUHUINONGWANFAGAN。LINGWAI,DIAOJIEFAJIANXIUWANZHUANGXIAOHAOZHIHOU,YINGFANFUKAIGUANJICI,QUEXINQIDONGZUOSHIFENLINGHUOFANGNENGBASHOU。

    1.9 DIAOJIEFABUNENGDONGZUO

    JIANXIUHOUKAICHEGUOCHENGZHONG,FAXIANXISHOUTAYEWEIKONGZHIFABUNENGDONGZUO,BEIPOTINGCHEDAKAIDIAOJIEFAJIANCHA,SHIDAOXIANGTAOHEFAGANJIANBEIDIAOJINDETIEXIEKASILE。GAIFAZAIJIANXIUZHONGCENGJINGJIANGXIAFALANYALIYONGCHECHUANGXUEQUJIUDAOXIANGTAO,HUANSHANGXINDAOXIANGTAO,ZUZHUANGFASHIQINGXIBUZIXI,DAOXIANGTAOXIABIANHAIYOUDIAOJINQUDETIEXIE,ZAIXIAOYANFASHI,TIEXIEZAIXIABIANDUIFADEDONGZUOWUFANGAI,MEIYOUFAXIANWENTI。KAICHESONGRUJIEZHIHOU,JIEZHICONGPINGHENGKONGCHONGJINDAOXIANGTAO,YOUYOUDAOXIANGTAOLIUCHUPINGHENGKONG,TIEXIEJIUZAIDAOXIANGTAOZHONGLAIHUIJUANDONG,BEIKASIZAIFAGANHEDAOXIANGTAOZHIJIAN,FAJIUBUNENGDONGZUOLE。

    1.10 DIAOJIEFADABUKAI

    KAICHEGUOCHENGZHONG,ERYANGHUATANYALIDIAOJIEFADABUKAI,YALIBIGAO,FANGKONGFABEIDAKAILE。JIANCHAYUANYINSHIFAXIANJIXIESHOULUNKONGZHIDECHAXIAOWEIBADIAO,DIAOJIEFACHUYUJIXIESHOUDONGGUANSIWEIZHI,DANGRANDABUKAI。JIANGDIAOJIEQISHUCHUXINHAODIAOZHILING,BADIAOCHAXIAOZHIHOU,DIAOJIEFATOURUYUNXING。

    1.11 FAXIANDIAOJIEFAYOUMOCA

    TIANRANQIYALIKONGZHIFA,JIANXIUHOUFAXIANMOCABUHAO,ZHISHIYALIBODONG。MOCAYUANYINSHIJIANXIUZUZHUANGSHI,YAGAIFALANZHIHOUMOCAXIANXIANGXIAOCHU。

    YIBANDIAOJIEFAFAGANHEDAOXIANGTAOJIANJIANXIHENXIAO,ZAIZUZHUANGSHIYAGAIFALANYIDINGYAOYAPING,FOUZEBUSHIXIELOUJIUSHIFAGANHEDAOXIANGTAOBUTONGXINERZAOCHENGMOCA。

    1.12 DIAOJIEFATURANQUANGUANYINQITINGCHE

    TIANRANQILIULIANGDIAOJIEFATURANQUANGUAN,TIANRANQILIULIANGJIANGDAOLING,BEIPOQUANXITONGTINGCHE。JIANCHADIAOJIEQIYOUSHUCHU,DANDIAOJIEFAQUANGUAN,DASHOULUNCAOZUO,PEIHEGONGYIHUIFUSHENGCHAN。JIANGDINGWEIQISHUCHUFENGGUANCHAIXIA,YONGSHOUDUSHANG,QINDONGPENZUIDANGBANJIGOU,SHUCHUXINHAOKEDA1MPa/cm2,SHUOMINGWENTICHUZAIDIAOJIEFASHANG,XIANGMOTOUSONGQIXINHAO,MOTOUXIEQIKONGYOUQITIFANGCHU,ZHENGMINGMOPIANPOLE。GENGHUANMOPIANDIAOJIEFATOURUYUNXING。

    1.13 TOUZIDONGYINQIXITONGRAODONG

    ZHENGQILIULIANGDIAOJIEFA,YICIJIEWEISHOULUNKONGZHI,JIANCHADINGWEIQIZHIHOUZHONGTOUZIDONG,SHIFANGSHOULUNSHI,YINQIXITONGRAODONG。YUANYINSHIDIAOJIEQISHUCHUXINHAOSHIBAOCHIZAIDASHOUDONGQIANDEZHI,CAOZUOGONGMEIKANDINGWEIQISHUCHU,JIUKUAISUSHIFANGSHOULUN,DIAOJIEFASUIZHIKAIDA。YINMOTOUGUODA,YOUGECHONGQIZHIHOUGUOCHENG,ZHISHIQIGUANFATURANKAIDAXUDUO,JIXITONGYICIRAODONG。

    1.14 CHULIQIYUANLOUQIWENTI

    ZAICHULIFAMENDINGWEIQIQIYUANJIETOULOUQISHI,YINYONGLIGUODUSHIJIETOUHUAKOU,QIYUANGUANBEICHONGDIAO,DIAOJIEFAMASHANGKAISHIDONGZUO。YIBIAOGONGLIJIJIANGQIYUANGUANCHAHUI,YONGSHOUANJIN,HUIFULEDIAOJIEFAYUANLAIWEIZHI,RANHOUPEIHECAOZUOGONGJIANGDIAOJIEFADASHOULUNKONGZHI,GENGHUANJIETOU。ZAIJINJIQINGKUANGCAIQUCIYINGJICUOSHIHAISHIHENYOUCHENGXIAODE。

    1.15 GEMOFADABUKAI

    SHUICHULIZAISHENGPAIFANGFADABUKAI,CHAIKAIJIANCHA,FAXIANGEMOPIANBEILAHUAI,GENGHUANXINMOPIANHOU,MEIYOUJITIANYOUDABUKAI,SHANGSHUQINGKUANGZHONGFASHENG。FENXIGEMOPIANLAHUAIYUANYINSHI,GEMOFAMOTOUXIANWEILUOSHUANSONGDONG,XIANWEIWEIZHIBIANLE,FAGANXINGCHENGGUODA,LALICHAOGUOMOPIANDEDANXINGFANWEI,GUMOPIANLAHUAI。ZHONGXINDIAOZHENGXIANWEILUOSHUAN,ZHONGXINGENGHUANMOPIAN,GEMOFAHUIFUZHENGCHANG。

    2 QIGANGSHIZHIXINGJIGOU

    2.1 YEYASHIDIAOJIEFAGUANBULE

    KAICHEGUOCHENGZHONG,ZHENGQIYALIDIAOJIEFAZIDONGDAKAILE,JIAXINHAOYEGUANBULE。JIANCHAFAXIANSHICUOYOUMENOXINGHUANYINZHANGQIZAIGAOWENZAIJINPAOLAOHUA,BUQIMIFENGZUOYONGSUOZHI,GENGHUANOXINGHUANHOU,HUIFUZHENGCHANG。CUOYOUMENDEZUOYONGSHIJIANGGAOYAKONGZHIYOUHEXIEYAHOUDEDIYAKONGZHIYOUFENBIEYINJINHUOSAISHIYOUGANGDESHANGXIAGANG,CONGERKONGZHIFAMENDEKAIDU。DANGCUOYOUMENMIFENGOXINGHUANLAOHUALOUYOUZHIHOU,GAOYAYOUHEXIEYAHOUDEYOUBUNENGGELIKAI,ZHISHIHUOSAISHANGXIAGANGWUYACHA,DANGRANDIAOJIEFAGUANBULE。

    2.2 DIEFAFASHENGDENGFUZHENDANG

    LUTANGFUYADIAOJIEFADENGFUZHENDANG,JIEWEISHOULUNKONGZHI,JIANCHAFAXIANSHUANGPENZUIFANGDAQIJIELIUKONGYOUXIEDUSAI,ZHISHIQIGANGPINGHENGYALITAIXIAO,QIGANGLIANGDUANYACHAGUOXIAO,GUBUNENGSHIFAWENDING,ZAOCHENGDENGFUZHENDANG。QINGXIDUSAIDEJIELIUKONGHOU,FANGDAQISHUCHUZENGDA,DIEFAZHENGCHANGYUNXING。

    2.3 XIAOYANSHIDAHUAIJIABANSIKOU

    XIAOYANDIAOJIEFASHI,XUYAODIAOZHENGFAGANWEIZHI,ZHEISHIXUJIANGXIAOYANXINHAOJIANGDAOLING,JIUSONGFAGANJIABAN,GANGYISONGZHITINGDAOPENGDEYISHENGXIANG,YIKANJIABANSIKOUYIBEIDAHUAI,ZHIHAOZHONGXINJIAGONGJIABANZHUANGPEIHAOZAIXIAOYAN。

    QIYUANYINSHI,XIAOYANYONGDINGZHIQIJIANGXINHAOJIANGDAO0.2MPa/cm2,DANSHANGQIGANGZUOYONGYOUHUOSAIDEYALIZUOYONGYOUMOTOUFAGANSHANG,SONGDONGLEYIXIEJIABANTUOBUZHU,YINCIBASIKOUDAHUAI。ZHENGQUEDECAOZUOYINGGAIBASHANGXIAQIGANGJIANDEPINGHENGHUOSAIDAKAI,SHISHANGXIAQIGANGYALIPINGHENG。HUOZHESHICHAITUOJIETOURANGQIXIEQI,ZAISONGJIABANDIAOFAGAN。

    2.4 QIGANGPINGHENGFALOU,DIAOJIEFABUNENGDONGZUO

    JIANXIUHOUXIAOYANDIAOJIEFA,SONGXINHAODIAOJIEFADABUKAI。JIANCHACAIFAXIANSHANGXIAQIGANGPINGHENGFALOUQI,GUSHISHANGXIAQIGANGBUNENGXINGCHENGYACHASUOZHI。GENGHUANPINGHENGFA,HUIFUZHENGCHANG。

    2.5 DIEFADABUKAI

    ANJINGZHIQIDIEFAJIANXIUHOUTOUYUNSHIDABUKAI,JIANCHAFAXIANSHIJIANXIUHOUANZHUANGSHIJIANGSHANGXIAQIGANGQIYUANHEQIDONGXINHAODEGUANXIANJIEFAN,GAIZHENGJIEGUANFAZHENGCHANGYUNXING。YINQIDONGXINHAOYALIJIADANHUANGYALIDAYUQIYUANYALISHI,SHIDIEFAGUANBI。DANGQIDONGXINHAOYUQIYUANJIEFANZHIHOU,SHIZHONGSHIQIYUANYALIJIADANHUANGYALIDAYUQIDONGXINHAOYALI,YINCIGAILIANGWEISHIDIEFACHUYUGUANBIZHUANGTAI。

    2.6 FANGKONGFAGUANBUSI

    YALIDIAOJIEFANGKONGFA,ZAIYICIJIANXIUSHI,JINXINGLEYANMO、DAYASHIYAN,MIFENGXINGNENGHENHAO。ZHUANGHUI,GONGYIKAICHEZHENGCHANGZHIHOU,XUGUANYANGAIFA,DANFAXIANNEILOUYANZHONG。GUJISHIFAXINFAZUOJIANKAJINLEYIWU,JUEDINGKAIGUANJICICHONGDIAOYIWU,SHIYANCHENGGONG,CIFAGUANYANTOURUYUNXING。


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